Attention to the use of pipe bending machines and how to reduce energy consumption
In the manufacturing process of pipe bending machine molds, almost all links such as forming molds, hot working molds, cold working molds, and plastic molds require the use of pipe bending machine molds. In addition, automobiles, high-speed trains, general machinery manufacturing, and the wood processing industry, which has gradually expanded its usage in recent years, have become the main users of the pipe bending machine mold industry.
The installation of the bending machine mold is a very important job, and the installation of the mold requires the installation personnel to have professional knowledge of operating the bending machine and adjusting the bending mold appropriately, which is quite important for the quality of the bending. It is important to note that the mold must be suitable for the size of the equipment. Any bending of pipe fittings larger than the original value, which causes excessive load on the instrument, can lead to mechanical performance failure, and may also affect the operators.
Ensure good ventilation in the surrounding area. When removing the plug from the machine tool, it may be necessary to grip the plug with your hands to remove it, rather than directly pulling the wire to remove it, in order to avoid loosening the welding inside the plug and prevent it from being used frequently. Do not use hard objects to collide with fragile components such as encoders of the machine tool, otherwise it will cause damage to the automatic pipe bending machine tool.
The working principle and process of the oil pipe part of the pipe bending machine, the working principle of the pipe bending machine is the hydraulic oil output by the electric fuel injector, which is sent into the working oil cylinder through the high-pressure oil pipe. The hydraulic oil drives the plunger in the working oil cylinder, and the pipe bending machine exerts thrust, bending the pipe through the process pipe bending component. The pipe bending machine can select oil pipes based on pressure and operating conditions. The oil pipes need sufficient strength, the inner wall should be smooth, and the cleaning of the pipeline requires a short route, with minimal turns required. The less, the better. Additionally, an exhaust device should be installed to facilitate air release during startup. The oil pipe of the bent pipe requires that its suction pipe must not leak air or have too much resistance in the morning, to maintain the smoothness of air intake or oil suction.
As the application range of pipe bending machines becomes wider, we need to consider the next issue, which is about the energy consumption of pipe bending machines. As an important component of its production cost, only by reducing the energy consumption of the pipe bending machine can the overall cost be reduced and the competitiveness of the product in the market be enhanced.
Installing a variable frequency speed regulation device is an effective way to convert AC energy into DC energy through rectification and filtering, and then convert it into AC energy of different frequencies through inverter to output to the motor, achieving the goal of energy conservation. In the process of hydraulic transformation, a dual circuit form with power frequency and frequency conversion is generally adopted; At the same time, it is necessary to fully consider the influence of environmental conditions, grid voltage, load size, and other factors; It is also necessary to separate the power line and control line of the hydraulic energy-saving speed regulation device as much as possible, and use shielded wire as much as possible for the control line; Don't forget to strengthen the anti-interference ability of frequency conversion energy-saving speed regulation devices in the future