Effective Measures for Improving Production Efficiency of Aluminum Alloy Profile Extruder
How to improve the production efficiency of aluminum profile extrusion machines for producing aluminum profiles? This should be a concern for every good friend who produces aluminum alloy profiles. Today, I will bring you the relevant paper. Let's take a quick look. The content of the article is explained from four aspects. I hope reading this article will be helpful to my necessary friends!
Effective Measures for Improving Production Efficiency of Aluminum Alloy Profile Extruder
1. Reliable equipment, highly skilled employees, and modern scientific and reasonable application processing play a crucial practical role in improving the annual output value of squeezed goods. The first step is to introduce electronic computer-aided system software into the extrusion machine to ensure that the desired extrusion working pressure is maintained during the isothermal extrusion process, and to minimize the extrusion time as much as possible.
2. Equipped with ultra-fine hydraulic oil filter, it can continuously detect the quality of gear oil and ambient temperature, display and supervise the electronic equipment management system, display various performance parameters and production information, immediately send suggestions and data signals to the facilities, guide maintenance, and reduce downtime.
The ambient temperature of the extruder is very important. During the heating process, special attention should be paid to the increase in ambient temperature to avoid excessive stress in the middle of each layer. Raising the extrusion cylinder and shaft sleeve together to the working environment temperature is ideal. The heating speed shall not exceed 3888 ℃/h; Raise the temperature to 235 ℃, maintain insulation for 8 hours, and continue to heat up to 430 ℃. After 4 hours of insulation, the funds will be put into work. During the extrusion process, the ambient temperature of the extrusion cylinder should be 15~40 ℃ lower than the ingot.
4. The environmental temperature of the extruder grinding tool plays a crucial role in achieving strong annual output value, generally not less than 430 ℃; On the other hand, it should not be too high. It is better to increase the environmental temperature of the ingot to 40 ℃ during the extrusion process, as it can achieve higher annual output value. Various environmental temperatures cannot be ignored, and each environmental temperature should be recorded and strictly controlled.